RESOURCE EFFICIENCY
Phase-level utility attribution identifies where resources are consumed, allowing optimization initiatives to focus on the process phases with the greatest reduction potential.
Resource intelligence
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Utilities are often treated as operating costs, while in reality, they are also evidence of process behavior.
Most facilities know total utility consumption, but few can attribute consumption to individual process phases. As a result, optimization initiatives often begin with targets but lack the visibility required to understand where improvement opportunities actually exist.
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Which phase consumes the most steam?
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Why is cooling using more water?
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Which recipe drives resource consumption?
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Where should intervention begin?
Without attribution, optimization becomes guesswork.
PROCESS INTELLIGENCE BEGINS WITH PROCESS UNDERSTANDING.
The Technology Hub already governs process execution. Resource Intelligence extends that capability by transforming utility consumption into process insight.
Rather than simply reporting how much steam, compressed air, water or electricity has been consumed, Resource Intelligence explains where, when and why resources are consumed throughout the process, providing the operational visibility required to support optimization, sustainability and continuous improvement.
UNDERSTANDING WHERE, WHEN AND WHY
Steam, water, electricity, and compressed air are consumed.
This visibility identifies where optimization opportunities exist and where improvement efforts can deliver the greatest operational and environmental impact.
Why consumption changes: Comparing utility consumption across cycles, recipes and machines reveal process drift, equipment degradation and unexpected operating conditions before they become visible through traditional process indicators.
Utility consumption becomes a source of process knowledge, supporting anomaly detection, root-cause investigation, and long-term process governance.
Phase-level utility attribution.
Real-time monitoring of steam, water, electricity and compressed air.
1-second data acquisition.
Cycle and batch metadata collection.
Multi-cycle comparison.
Multi-machine benchmarking.
Structured reporting and dashboards.
PROVEN BY NUMBERS
Real world studies on process optimization for a pharmaceutical sterilization line demonstrated that phase-level utility attribution enabled targeted process improvements, reducing utility costs by up to 22% per cycle.
- 26.6%
typical average WATER reduction
- 21.2%
typical average STEAM reduction
- 22.6%
typical average ELECTRICITY reduction
1
second data acquisition
CYCLE PERFORMANCE OPTIMIZATION
Consumption patterns reveal oversized heating, holding or cooling phases that may be using utilities longer than necessary, supporting data-driven cycle optimization.
ANOMALY DETECTION
Changes in utility consumption can reveal process drift, equipment degradation, or utility system abnormalities before they become evident through conventional process parameters.
WHEN SHOULD YOU CHOOSE RESOURCE INTELLIGENCE?
Available for both new installations and retrofit applications, Resource Intelligence becomes particularly valuable when:
PRESSURE CONTROL
In saturated steam sterilization, pressure governs steam conditions. Controlling pressure supports temperature uniformity and repeatable process behavior. ±0.5°C UNIFORMITY
Temperature standard deviation is a key indicator of process behavior. The tighter the deviation, the greater the stability and repeatability across the entire load. DRY-LOADS
Critical components emerge sterile, dry and ready for immediate use.
CANISTER PROVEN
We support advanced canister-based transfer strategies while preserving filter integrity, drying performance and sterile transfer conditions.Resource reduction initiative.
Sustainability objectives must be supported by process data.
Utility costs become operationally significant.
Consumption changes cannot easily be explained.
Benchmarking between machines or production sites is required.
Continuous improvement programs depend on objective performance indicators .
Does Resource Intelligence require additional instrumentation?
Resource Intelligence uses utility measurements together with process data generated by the Technology Hub. Depending on the existing installation, additional measurment devices or signal integration may be required to achieve phase-level attribution.
Can Resource Intelligence be installed on existing equipment?
Yes. Resource Intelligence is available for both new Fedegari equipment and retrofit installations, allowing existing sterilizers to benefit from the same process intelligence capabilities.
Which utilities can be monitored?
Resource Intelligence supports monitoring of steam, water, electricity, and compressed air. Additional utilities can be integrated depending on the application and available instrumentation.
Does Resource Intelligence support sustainability initiatives?
Yes. By identifying where utilities are consumed and quantifying the impact of process optimization, Resource Intelligence provides measurable evidence to support sustainability programs and resource reduction initiatives.
How is utility consumption linked to the sterilization cycle?
Utility consumption is synchronized with process execution, allowing every measurement to be attributed to individual process phases, recipes, batches, and equipment.
Can multiple sterilizers be compared?
Yes. Resource Intelligence enables benchmarking across multiple machines, cycles and recipes, supporting standardization initiatives and continuous improvement programs across manufacturing sites.
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