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High Temperature for Solid Loads

In biotech and aseptic fill & finish manufacturing, the sterility of machine parts, tools, empty containers, filters, garments and other critical product-contact components directly impacts process integrity and patient safety.

High-temperature moist heat sterilization remains the preferred method for preparing these items for aseptic operations. But sterilization is not simply about reaching a target temperature. It is about ensuring that the process behaves predictably, repeatedly and safely, cycle after cycle.

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STERILIZATION IS NOT ONE OF OUR TECHNOLOGIES IT IS THE DISCIPLINE ON WICH FEDEGARI WAS BUILT.

For decades, Fedegari has contributed to the understanding and industrial application of moist heat sterilization. Among the most recognized examples is the work of V. Mascherpa and D. Pistolesi on F₀ sterilization, which helped generations of pharmaceutical professionals understand, calculate and apply one of the industry’s most important sterilization parameters.

This expertise translates into one outcome: 
Confidence that the sterilization process will behave exactly 
as expected. 

In environments where validation requirements are stringent and process deviations carry significant consequences, predictability becomes as important as sterility itself. This is why we approach sterilization as a process governance discipline rather than a simple thermal treatment.

Discover Sterilization Basics
High Temperature for Solid Load - graphic

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PRESSURE CONTROL

In saturated steam sterilization, pressure governs steam conditions.

Controlling pressure supports temperature uniformity and repeatable process behavior.

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±0.5°C UNIFORMITY

Temperature standard deviation is a key indicator of process behavior.

The tighter the deviation, the greater the stability and repeatability across the entire load.

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DRY-LOADS

Critical components emerge sterile, dry and ready for immediate use.

DEDICATED PROCESS CONTROL FUNCTIONS

Our Process Control provides dedicated functions specifically developed for high temperature sterilization processes:

  • F₀ calculation
  • Lethality Factor (Lf) calculation
  • Sterilization Time (ts) calculation
  • Continuous recording of temperatures, pressures and phase transitions

Together, these functions provide objective evidence of sterilization performance, support validation activities and ensure complete process traceability throughout the entire cycle.  

Proven by numbers

PROVEN BY NUMBERS

≈ 3K
FOF systems  currently operating worldwide

136° C
high operating temperature up to 136° C

± 0,5° C
standard deviation for temperature uniformity

3-4 barg
chamber and jacket extra rating for more demanding sterilization cycles

WHEN SHOULD YOU CHOOSE OUR TECHNOLOGY

ASEPTIC MANUFACTORING

High-temperature sterilization for solid loads is the preferred choice when validation confidence, process repeatability, dry-load performance and sterile transfer integrity are required.

BIOHAZARDOUS LOAD DECONTAMINATION

Dedicated containment functions support materials while protecting operators and the surrounding environment.

FREQUENTLY ASKED QUESTIONS

Why is temperature control and pressure regulation important in steam sterilization?

Pressure directly influences saturated steam conditions and contributes to temperature uniformity throughout the chamber. By governing temperature through pressure, Fedegari improves process stability and repeatability.

How does Fedegari guarantee temperature uniformity?

The combination of pressure-based control, chamber design and continuous process monitoring allows Fedegari to achieve temperature uniformity up to ±0.5°C.

 

What is F₀ and why is it important?

F₀ is the internationally recognized measure used to quantify sterilization lethality. It provides objective evidence that sterilization requirements have been achieved. Learn more in our dedicated guide to F₀ and moist heat sterilization principles.

Can sterilization cycles be adapted to different load configurations?

Yes. Fedegari's validated Phase Groups allow sterilization cycles to be configured and adapted according to specific process requirements.

How are dry loads achieved?

Dry-load performance is achieved through dedicated process phases designed to remove residual moisture while preserving sterilization effectiveness and load integrity.

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It is a way of working.

A global network designed to keep Fedegari close to the customer, close to the process and close to the decisions that make sterile manufacturing safer, more reliable and more valuable over time.